Prototrak backlash. 9 Lifting and/or Moving the Machine 2.

NOTE: This is the desktop version of our software, not the software for your ProtoTRAK CNC. All Time: 281. 6mm). No difference. Excellent conversational programming, much easier than the prototrak from everything I hear. Move an axis in one direction farther than the maximum possible backlash. Spindle Motor: 7. Recently, however, climb milling has been recognized as the preferred way to approach a workpiece due to the fact that more and more machines compensate for backlash or have a We only retrofit small knee mills and our expertise is honed by twenty years’ experience and over 15,000 successful retrofits. Open the newly downloaded zip file to reveal the PT10-Setup folder. 3 Valid Characters for Word/ Address Sequences 115 13. 51 MB) . 7. I picked up a used 1996 acer knee mill retro fitted with a prototrak m2. Past 30 Days: 5. 4 Parts Have Incorrect Dimensions 30 . Jan 25, 2022 · To order parts, visit our online service parts and accessories store. 4 Operator Defaults/Options Codes . 764. A Trak service tech came out and redid the backlash compensation for the Z axis ballscrew and it has some wear in it. 10. The simplest way to measure it in a screw and nut is to push the nut as far as it will go in one direction and then to measure how far it can move in the other direction. 62 1540SX Steady Rest Fig. 008. Travels: 60″ x 23. View and Download Trak Machine Tools ProtoTRAK SMX K2 safety, installation, maintenance, service and parts list online. 1 Enter Run Mode. Service Code 142 allows you to save your configuration file to a floppy disk or external drive. 64-3 1540SX Overall Machine Into a ProtoTRAK SMX CNC 13. 0000". 367. Height of Centers-7" Distance between centers-40" Swing over bed -14" Swing over saddle wings-14" Swing over cross slide-7. Once I set it to 10 in/s it starts moving back and forth until it reaches the set position. Past 30 Days: 3. The normal acme leadscrews are replaced with zero backlash, ball bearing leadscrews to provide accurate positioning and precise contouring. Double click on ValidateFiles. TRAK DPMSX2, DPMSX3, DPMSX5, ProtoTRAK SMX CNC Safety, Programming, Operating & Care Manual Fig. Now what happens in a cut may be an entirely different matter, but dimensions for example on a face or axial groove will be correct. 1 Problems Relating to Machining Results 28 . Most often causes by excess backlash. TRL 1440EX Lathe and ProtoTRAK ELX CNC Safety, Installation, Maintenance, Service & Parts Lists Manual - 26008 (6. 1 Required Tools/Hardware Oct 12, 2023 · The Trak DPM SX2 is intended for medium sized work. Mount a dial indicator and zero it. Straight Line Move 30 . 2 Circles Out of Round 29 . also mode for backlash compensation. Download the latest version of your ProtoTRAK Offline software here. 001" at most and you'll be looking at replacing the thrust bearings and potentially a ballscrew. 1 File Formats 13. 11 MB) TRAK TRL 1840 CSS Lathe Safety, Installation, Maintenance, Service & Parts List Manual (4. Home of the ProtoTRAK CNC. View Statistics: Past 24 Hours: 2. (Example . Top. Keyboard Soft Keys The soft keys are enabled and operated by the touchscreen. 608. Calibration & Backlash Constants. 17 ProtoTRAK SMX Euclid Block Procedure 26 . MX2 & . G. . Oct 9, 2010 · Not sure if this is the right section,I didnt see anything for bridgeport knockoffs. XYZ Turret Mill & ProtoTRAK SMX CNC Retrofit Safety, Programming, Operating & Care Manual. TRAK TRL Lathes ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service and Parts List - 25061 (21. This manual is a part of the Offline Programming option 2. 5 Accuracy & Repeatability Measurements 87 6. XYZ Machine Tools ProtoTRAK RX CNC control, Safety and Quick Start Guide Page 6: Powering Up The System To turn on the machine, rotate the power switch on the Electrical Cabinet to the On position. I have checked the backlash in the ball screw and it is about . In the Run Mode the ProtoTRAK LX2 drives the carriage and cross-slide, and provides you with all the instructions necessary to successfully run the part. 2 Problems Regarding Motion of Machine 32 Feb 24, 2004 · The backlash comp actually works pretty well actually if set up correctly. 12 Networking 115 Feb 24, 2004 · But it should get a good finish even if it is setting on a skid. 3 Running ProtoTRAK VM Files on ProtoTRAK & TRAK CNC Controls 113 13. Learn how to analyze what is causing ballscrew failure. Read and study this manual. Program and modify files from current and past ProtoTRAK CNC models on an offline PC. I am sure you already know to check the parameter for setting backlash in each axis, a new machine will normally have 12-35 pulse counts of compensation, with 2200 pulse counts per inch common. I did measure it, but I forget what it is right now. compensation. 0075" off on Y axis per 6. 61 1540SX Spindle Encoder Drive Assembly Fig. 005-. Manual quill control is with our unique Elect. Check ball screw torque. 0 Safety Specifications & Lubrication. 0 Procedures for Replacements & Maintenance . We’re an industry leader in innovative products for machinists in toolrooms, labs Mar 14, 2013 · Still with this I started testing the machine on the Y axis which has no backlash at all and it wont respect the speeds i set the power-feed. We’re an industry leader in innovative products for machinists in toolrooms, labs What is physically happening to the electronic switch in the handwheel to develop backlash and require a comp adjustment? I visited the local Southwestern Industries (SWI) rep yesterday, and was given a demo for the ProtoTRAK SLX Controller box which is used on the SWI 1630SX lathe. We’re an industry leader in innovative products for machinists in toolrooms, labs ProtoTRAK & TRAK® CNC Service and Troubleshooting Manual 1. 17. ProtoTRAK KMX CNC. zip file to your computer. ProtoTRAK VM CNC 112 13. We’re an industry leader in innovative products for machinists in toolrooms, labs 1. x. We’re an industry leader in innovative products for machinists in toolrooms, labs Jan 25, 2022 · To order parts, visit our online service parts and accessories store. 34 TRAK Machine Tools Southwestern Industries, Inc. This stores the configuration file from the hard drive to the floppy disk. If the backlash is too high you need thrust bearings and/or ball screws. This code is used when a computer module or hard drive needs to be replaced. The machine's X, Y, Z limits are 32" x 16" x 27" (812. 0 Installation Tools and Hardware The following section lists the required tools and hardware for installing a ProtoTRAK/CNC2 control. 9 Emergency Stop Switch The emergency stop (E-stop) switch kills all power to the ProtoTRAK MX2 servo motors. that takes if i remember less than 1 minute. Oct 27, 2014 · 1) The best way to measure backlash is with all backlash compensation in the control turned off. We’re an industry leader in innovative products for machinists in toolrooms, labs Home of the ProtoTRAK CNC. 2 servo motors. Jun 22, 2012 · I worked on an old Prototrak Plus converted Series 1 Bridgeport turret knee mill. Product Support page for the TRAK TMC14 Machining Center with ProtoTRAK RMX CNC. 63 1540SX Overall Machine Fig. Sep 11, 2018 · Backlash is a measurable quantity. Values for backlash should be less than 0. 3125” Depth of Machine (door open) 69. C. Note: For most three-axis CNC applications, we highly recommend our. If that is the case, then you should be able to use the original servo drives and motors which should accept that +/- 10VDC command signal. 2. Also for: Prototrak smx retrofit, Prototrak smx k3, Prototrak smx k4. 1 – 1. 6 ProtoTRAK VL Control Hardware • 2-axis CNC, 2-axis DRO • 266 PC-based processor • 64 MB of RAM • A. 4422 | F | 310. 764. 1 G Codes Recognized by the ProtoTRAK VM 114 13. Move the axis again in the same direction for a specific distance (it doesn’t matter how far). TRAK VMC2 Mills with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List Below, are the common parameters and program to run backlash test. Software. 6. 010 you might want to consider taking a closer look. For employers, Free Replacement Insurance gives you flexibility and value even as staffing changes occur. three-axis CNC. 2615 Homestead Place Rancho Dominguez, CA 90220-5610 USA T | 310. 0 93Parts Lists & Drawings (Refer to “List of Figures” for descriptions) List of Figures Home of the ProtoTRAK CNC. 1. A two-axis CNC control designed especially for Turret Mills, with up to four-axis DRO display (optional) is able to create cycles like bolt hole circles, circular and rectangular pockets, even complex profiles. Securely clamp and properly locate the workpiece in the vise, on the table, or in the fixture. Unzip/extract the folder (or drag and drop it) from the zip screen to your USB drive. axis machining. 9 MB) Home of the ProtoTRAK CNC. 11. Past 30 Days: 10. readouts were 0. The ProtoTRAK control software can be found by clicking the "ProtoTRAK Home of the ProtoTRAK CNC. 9 Lifting and/or Moving the Machine 2. Oct 26, 2011 · For knee type mills, ProtoTrak has a good reputation for support and making the machines easy to maintain, ie many of the parts are standard off the shelf components. 11 Leveling 2. Using test indicator and always approaching from same direction (to avoid backlash) he zero's DRO on 1st pin and then zero test indicator on 2nd pin. Any backlash over 0. MX3 Files 13. Product Support page for the TRAK TMC5 Machining Center with ProtoTRAK RMX CNC. Download the software update and re-check for viruses. Our host, “TRAKing Pat” Fitzsimmons uses his deep experience with machining and software applications to teach basic to advanced topics using a variety of milling and turning machines, and controls such as the famed ProtoTRAK CNC. I have checked the tram and the gibs and made the necessary adjustments. We also sell and support 3D printers and additive manufacturing products. 001). May 31, 2013 · Sounds like the two lathes you run need some maintenance. The ProtoTRAK CNC is made in the U. 3 Taper Cut on a Programmed . Avoid getting pinched in places where the table, saddle or spindle head create "pinch points" while in motion. 4 X-Axis Limit Switch-Stop Installation and Adjustment 86 5. Mar 8, 2024 · Adjusting x axis backlash on a retrofitted Bridegport with Prototrak M2 So much to my surprise I don't have a normal flat head backlash adjustment on my mill. TRAK TRL & ProtoTRAK LX2 Programming, Operating & Care Manual. All Time: 105. 10 ProtoTRAK and TRAK CNC Compatability 13. Typical values should be between 1. We have 45 ProtoTRAK manuals for free PDF download. Model: TRAK-K3KMX. 0" Tool section max-3/4" Coolant tank capacity - 3 gal. ProtoTRAK SMX K2 power tool pdf manual download. We’re an industry leader in innovative products for machinists in toolrooms, labs The normal acme leadscrews are replaced with zero backlash ball bearing leadscrews to provide accurate positioning and precise contouring. 1 G Codes Recognized by the TRAK 1440EX Specifications. 0000" apart. 110. Specifications are subject to change or modification. 16. 2 1745 2. Page 1 ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual Document: 25099 Version: 032813 Southwestern Industries, Inc. All Time: 278. On the job I just ran it is milling egg shaped holes by about . TRAK TRL Lathe, ProtoTRAK RLX CNC Safety, Installation, Maintenance, Service & Parts List TRAK K3 KMX Knee Mill. This manual will describe the operation of all basic and optional features in the appropriate context. Be certain that every operator understands the operation and safety requirements of this machine before its use. 3 Running ProtoTRAK SMX Files on ProtoTRAK & TRAK CNC 13. Inside of the computer module is a motherboard, motion control board and an applications board along with a power supply. 4mm x 685. 375” Depth of Machine (door closed) 45. ProTURN SLX 355 425 555 ProtoTRAK SLX Installation Parts Manual. The deck is held in a separate enclosure which can be easily moved from one ProtoTRAK to another Acer prototrak,"Y" backlash? Not sure if this is the right section,I didnt see anything for bridgeport knockoffs. 0 Drawings & Parts Lists (See List of Figures for details) 73 List of Figures 2-1 Floor Plan, Layout, and Space Requirements 2-2 Lifting the Lathe 2-3 Leveling 2-4 Wiring the 1440EX Lathe 2-5 Pendant Rear View Download the RX_x. We’re an industry leader in innovative products for machinists in toolrooms, labs This manual will provide installation instructions for the offline and highlight the differences in programming between using the offline and the control pendant. The machine is like new,never cut anything but brass and plastic in a model shop. 2. Backlash compensation procedure measures and remember backlash but it uses the DRO reading and not the ball screw turning. You are right that this does not account for lost motion, whether due to backlash or a broken drive connection. 5MB) ProtoTRAK Offline Programming Manual - 23298 (1. 64-2 1540SX Overall Machine Fig. 1 Servo Motor Replacement . The mill can be run manually, as a two-axis or. May 11, 2017 · Another one to look at for one-offs is Hurco, they're building toolroom mills again. The safe operation of the TRAK TRL 1440 Lathe and ProtoTRAK ELX CNC depends on its proper use and the precautions taken by each operator. 0 Troubleshooting by Symptom . 12 Electrical Connection 2. After updating software: Shutdown and re-boot the control. 5MB) TRL 1440EX CNC ProtoTRAK ELX Manual de Operacion, Ciudado, Programacion y Seguridad - 26010-ESP (3. 10 Cleaning 2. 1 Poor Finish 28 . Check physical backlash in system and re-enter in code 128. We’re an industry leader in innovative products for machinists in toolrooms, labs TRAK-K3 KMX-3. Excessive friction in the sliding ways. We’re an industry leader in innovative products for machinists in toolrooms, labs Jan 25, 2016 · If you're seeing backlash at the indicator and there is already backlash comp dialled in then you add those two numbers to get the actual backlash. The computer module controls the programming panel assembly, AC spindle drive, servo drives, motor signals and feedback and input/output modules. There is a procedure described in the manual for setting the backlash compensation. onic Handwheel. 13 Mounting the Display Pendant 2. 2 Opening . 9. 0 PROGRAM RUN MODE. 4. 8mm) and the table size is 49" x 9" (1244. Product Support page for the TRAK TMC7 Machining Center with ProtoTRAK RMX CNC. Navigate to your USB flash drive, and open the PT10-SETUP folder. hree-Axis CNC TRAK Knee Mills with the SMX and KMX CNC are available as three-axis CNCs, with a quill drive for Z. Anything above . 8mm x 406. 2 Calibration & Backlash Constants 5. Past 7 Days: 2. x Mar 21, 2024 · ProtoTRAK RLX CNC how-to videos from basic to advanced. Basic, advanced, DXF and Parasolid courses are available from the leader in toolroom technology and the maker of the ProtoTRAK, TRAK Machine Tools. View online or download Trak machine tools ProtoTRAK SMX Retrofit Safety, Installation, Maintenance, Service And Parts List. <br /> compensation<br /> Run code 11 on single feedback machines<br /> High feed forward values Check ball screw torque. 41 MB) TRAK TRL 1540V, 1840V, & 2460V Lathes (Non-Current Lathe Products) Safety, Install Manual (2. Like its mill counterpart, the RLX integrates seamlessly with the latest TRAK machines. 3. We’re an industry leader in innovative products for machinists in toolrooms, labs 5. View Statistics: Past 24 Hours: 0. Apr 1, 2012 · We have a prototrak SMX mill at work, about two weeks ago I noticed that when in 3 Axis Mode, the Z axis will be off +. ProtoTRAK ® SMX CNC Safety, Programming, Operating and Care Manual Covers Models: TRAK DPMSX2 TRAK DPMSX3 TRAK DPMSX5 TRAK FHM5 TRAK FHM7 2615 Homestead Place Rancho Dominguez, CA 90220-5610 USA T | 310. com Virus check the USB stick you are going to use for the software update BEFORE downloading the software, using a reputable, up to date virus checker. 015 either way whenever I move the Z axis. The DRO and a 0. The computer module also contains 2 USB ports. And, because SMX Advanced - Section Quiz Results. If you need a machine that is capable Jul 7, 2019 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Oct 2, 2018 · In the final video of our ProtoTRAK SMX Basic Programming Series, TRAKing Pat goes through a complete Tool Setup on the TRAK DPM SX5P Bed Mill. ProtoTRAK EX CNC Offline Software (1. So if you set your tool and ran a program to take a . With the advanced technology, power and flexibility of the KMX, you can accomplish anything from quick manual jobs to complex profiling. TRAK® Machine Tools - Southwestern Industries, Inc. 1 Phase Converters 2. Jul 20, 2015 · It is quite possible that the Prototrak motion controller outputs a +/- 10VDC signal to control the servo drives. After that company and Analam it gets a little more hit or miss, there have been a lot of companies that came and went with knee type mills and retrofits. Lubrication, gib adjustments, gib locks. exe. elect the RUN soft key. We’re an industry leader in innovative products for machinists in toolrooms, labs TRAK TRL 1540V, 1840V, 2460V & ProtoTRAK VL CNC Safety, Installation, Maintenance, Service & Parts List Manual 4. 1 1440 2. The folks I bought it from thought it was just The operation of the ProtoTRAK EMX CNC has been painstakingly refined to bring you the most useful CNC technology while retaining the ease of use that has made ProtoTRAK the top brand in controls for low volume production. Reading should usually be below . 10. 1 Enter Run ModePress MODE and. by engineers who understand the needs of machinists. Figure 2 shows the same cutaway diagram of the screw and nut with the nut pushed all the way to the left and the backlash distance shown. Oct 1, 2009 · He had a Gage with 2 pins 6. A. Work manually or with CNC. Move the axis backwards the same distance. 3 Head Rotation and Tramming 84 5. 875” Figure 2. The PT3 range contains these controls: MX2, MX3, AGE2, AGE3, LX2 and LX3 Instruction Manual and User Guide for ProtoTRAK. 0001 dial indicator will agree both advancing towards and returning to a particular number, so backlash is comp'ed out. 2 M Codes Supported by the ProtoTRAK VM 115 13. 3165 Home of the ProtoTRAK CNC. art. TRAK also offers videos on The ProtoTRAK CNC helps machinists transition from manual to CNC machines. 010". ProtoTRAK ® KMX Control. The retrofit kit includes everything: motors, CNC, hardware, ballscrews, fasteners, even the cable ties. We’re an industry leader in innovative products for machinists in toolrooms, labs Oct 9, 2010 · Not sure if this is the right section,I didnt see anything for bridgeport knockoffs. Press MODE and select the RUN soft key. 2 Calibration & Backlash Constants 83 5. By far the most common way to build CNC machines is with encoders (or resolvers) on the motor. Ballscrew backlash, contamination and ball nut loss of preload are just some of the problems you will find causing problems when your machining. We manufacture CNC bed mills, knee mills, lathes, vertical machining centers and other machine tool equipment. Update the control software. 4422 F | 310. 0002. 8 ProtoTRAK SL Control Hardware 2. 7 N-m. Servo Motors rated at 704 in-oz continuous torque for X and Z-axes • Precision ground ballscrews in the carriage and cross slide to ensure smooth accurate contours without backlash • Feedrate override of programmed feedrate and Most often causes by excess backlash Check physical backlash in system and re-enter in code 128. You would need to repeat this for each axis. RX7 Specifications: Table Size: 76″ x 14″. 12. 1 All Models 2. 129 pages. Prototrak 24x60 lathe with a SMX series control. The Prototrak conversational programming can be painfully slow and annoying. 0" Cross slide travel-8. 01 on a 2" dia. The basic programming instruction is left to the programming, operating, and care manual you received with your ProtoTRAK CNC. Conventional milling is the traditional approach when cutting because the backlash, or the play between the lead screw and the nut in the machine table, is eliminated. Learn to program the ProtoTRAK at your own pace. 2-axis CNC, 3-axis DRO. It also lists the pre-installation requirements needed to complete the retrofit at the customer’s shop. 2668 Service Department: 800. 2 Servo Drive Replacement Home of the ProtoTRAK CNC. TRAK how-to videos are packed full of tips, tricks and instructions meant to make you more productive and give you a competitive edge. The Prototrak I have had 0. I went through and set up all of my tools correctly, but Z 0 wants to shift around . 8. We make, sell and support transformative technology that fits the way our customers run their shops. i use to do once a year or when i was getting out of round holes. 6mm x 228. 3165 e-mail: sales@southwesternindustries. The only problem is the Y ballscrew has a lot of backlash. The machine has a spindle speed range of 300 to 5000 RPM with a maximum feed rate of 90 IPM (2286 mm/m) in the X,Y & Z axis. 3 Lubrication 6. 3 Converting from the ProtoTRAK CNC to a Different Format 13. The computer and pendant remain powered. TRAK Machine Tools provides unparalleled service, support and training for all machining products. 5. Under that just depends on how tight you need the machine to be for your work. Remember to Write down original values first!!! Also, you may want to set the backlash comp first to zero to get the total amount of backlash to make sure it is not excessive. 020, hopefully less than that is needed!) 2. <br /> CNC ballscrew inspection, warning signs for failure and ballscrew problems to look for to help determine the need for replacement. 11 Running G Code Files 114 13. 5 Lube Pump Codes . 9 Emergency Stop Switch The emergency stop (E-stop) switch kills all power to the TRAK A. 0005”. This video will show you how to troubleshoot & fix a blank screen on your PT3 control. 1<br /> – 1. The configuration file consists of items such as calibration and backlash constants. 0 PROGRAM RUN MODE In the Run Mode the ProtoTRAK LX2 drives the carriage and cross-slide, and provides you with all the instructions necessary to s. I have to assume it's because the backlash is adjusted between the turn handle and the drive motor cog tension. Run code 11 on single feedback machines. Do you have the model of the original drives, and information on the Prototrak electronics? For example, if the user presses the Emergency Stop button. It is installed in your shop in about a day by a factory-trained technician. Setting Gage parallel to direction travel he put machine in Special Mode. 5″ x 23″. 8 Tape Cassette Deck (optional) The cassette deck allows all programs to be saved on tape for future run. Reconnect any USB or Network connections. The Z axis always reads correct/ repeats. Offline Software Download. The ProtoTRAK CNC is integrated into each machine at the factory. To order parts, visit our online service parts and accessories store. 11 Running G Code Files 13. I had an old Trav A Dial encoder wheel which is a fine tooth gear wheel in contact with side of machine that confirms movement. Mar 14, 2007 · When I first got the machine it milled very round holes (within @. We’re an industry leader in innovative products for machinists in toolrooms, labs Unusual high backlash values are causing slight variations Backlash Problem in your part dimensions. He also share Height of Machine Base to Top of Machine 59. Jan 25, 2022 · Field Replaceable Spare Parts. See the KMX in action and you will realise the days of a conventional DRO on a mill are over. 8MB) Software. S. High feed forward values. E. To do this on a Fadal you type this in at the command line: `bl,1,0,0,0` with the first `1` being the axis number, in this case the X axis. 1a – 1630RX and 1630HSRX Lathe TRAK Machine Tools Southwestern Industries, Inc. 5 HP. 020" depth cut, it will actually only cut about . Past 7 Days: 0. 14 Cable Interconnections 2. 1 Replacements 62 . 64-1 1540SX Overall Machine Fig. 015+ backlash in the cross slide when I brought it home. 1. there is a sheet on maintenance or special modes across the different Prototrak Oct 4, 2012 · On my Prototrak lathe, there is a linear scale on X and an encoder on the Z servo. The ProtoTRAK ® KMX is the best CNC TRAK has ever made for knee mill applications. takes maybe 5 minutes or less. 15 Lubrication System TRAK TRL & ProtoTRAK LX2 Programming, Operating & Care Manual. 003" off on X axis and 0. See Details. We manufacture CNC bed mills, knee mills, lathes, vertical machining centers and other machine Jun 10, 2018 · Prototrak i used had a special mode for calibration of DRO and getting rounder holes. jx cg ld in qz gj vp gv oi rg